Top 3 Best Printing Methods for Custom Packaging

Three main printing methods can be used when it comes to custom packaging. Lithography printing provides a smooth gradient of color that can be used for various applications. The disadvantage to this method is that it requires a significant investment in tooling, which may lead to longer lead times and larger volumes. On the other hand, Flexo printing is a popular choice for corrugated boxes.

Offset Printing

Offset lithography is the most expensive printing method, which requires large printing volumes and high-quality graphics.  In addition, offset is a swift printing method, which means that you can get your custom packaging very quickly from Custom Boxes Market. However, this method is not ideal for small-scale printing jobs. If you need to create a large quantity of custom packaging, you should opt for the offset method.

Digital Printing

Digital printing offers superior quality and consistency. This method eliminates harsh lines and maintains print quality throughout the entire batch. Compared to traditional methods, digital printing is more affordable and easier to integrate into existing lines. Digital printing also allows for a wide range of substrates, including cardboard. It is also ideal for high-volume orders. But it does require a large order volume to ensure quality. A digital print will be more cost-effective if you order more than 300 pieces.

While you’re looking for a high-quality custom packaging print, digital printing is the best option for your needs. The main advantage of digital printing is its low minimum requirements and ease of customization. This method is also cost-effective for small-scale printing and can be a good choice for small-scale projects. But keep in mind that digital printing does not offer custom PMS spot colors. It also costs more than lithographic printing.

Benefits of Digital Printing

Digital printing has many advantages over flexo printing, including a reduced unit cost and less setup time. Digital printing is cheaper for short-run jobs, while flexo printing is more expensive for large-scale orders. And, since digital printing uses tiny ink dots, it can’t match smooth color matches. Digital printing is not the best option for high-volume orders. But if you want a smooth color match, gravure printing is the best option for you. It’s also best suited for food products and flexible packaging.

Digital printing is the fastest and most affordable option for small-scale orders, and it provides excellent print quality. It also has excellent reproduction of images and can produce high-quality prints in high volumes. However, because of the thickness of the ink, silkscreen printing is expensive. And it’s not possible to achieve high-quality pictures with screen printing. Because of this, it requires high volumes of products. And it’s also challenging to match PMS colors, which is a drawback of this method.


Flexography: Flexo printing is a popular choice for its low price and high production they are perfect for printing custom kraft boxes or packaging. Flexo printing can print on smooth and rough surfaces. Its fast turnaround times and high printing speed make it a popular choice for shipper boxes and primary retail packaging. Lithography can also print photo-quality images, but the process requires a higher tooling cost. Flexographic printing is best for large orders.

Digital printing: While digital printing is affordable and can produce photo-quality prints, it is not as high-quality as an offset. Its low-volume printing capabilities require calibration of the inks and paper. It’s also not practical to print large quantities of luxury boxes or corrugated packaging. Digital printing is fast and affordable but has several drawbacks. For instance, digital printing is not suitable for large-scale jobs. It is impossible to create hard links or color-matched images with digital printing.

Lithography and rotogravure are the two most common printing types for custom packaging. Both methods are effective for printing, but lithography is more expensive than digital printing. If your volume is low and you need to change the design often, digital printing is the best option. It works for almost everyone. In addition, digital printing is cheaper and faster than lithographic printing. It can be done on many materials, including corrugated cardboard.

Offset printing is a method for custom packaging. Offset printing uses printing plates that contain images of custom packaging boxes. The plates are then inked by applying pressure to the ink. Offset printing produces better results than flexography because there are no drying or wetting processes. Aside from its advantages, offset printing is the most popular printing method for custom packaging. You should consider flexography if you need a high-volume print run.

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